如何维护您的Vezin采样器

2019年12月11日
Follow these maintenance tips to keep your Vezin Sampler in optimal operating condition.

Vezin取样器 机器操作和维护是否相对简单. 话虽如此, even the simplest machines will require maintenance at some point during their service life, Vezin sampler也不例外. 

Here are a few items to consider in your maintenance planning activities:

齿轮箱

Vezin采样器检修每半年检查一次变速箱油

While gearbox failures are a very rare occurrence with Vezin取样器, the oil within the gearbox should be replaced at regular intervals. 

The oil change interval will vary by application and depends primarily on the amount of time the sampler is in operation. A 24/7 operation will obviously require more frequent service than an eight-to-12-hour–a-day operation.

Regardless, a good starting point is approximately every six months. 从这个起点, you can simply adjust the oil change interval upward or downward based on the condition of the used oil.

刀唇总成

Vezin Sampler 维护 Inspect Cutter Lips Monthly Or Quarterly

即使在轻型应用中, the constant flow of material over the cutter lip assemblies will wear the edges of this component over time. 

While wear of this component does not affect the operation of the machine itself, worn cutter lips will have a negative impact on the samples collected. Excessively worn cutter lips will generate errors with samples collected.

Cutter lips are not a high wear item, but they should still be monitored at regular intervals. The length of the inspection interval is again determined by the amount of operating time and flow rate for a particular application. Higher operating times and higher flow rates result in increased wear, which in turn lead to shorter time periods between inspections.

A good starting time frame for inspection is every one to three months. Adjust the inspection interval from this point based on observations from previous inspections.

Vezin-Sampler-inside-view.png?mtime = 20191205080659 #资产:46405

An inside view of a 菠菜网最稳定正规平台_最全菠菜网大全 Vezin Sampler showing the cutter lip assemblies. 

刀唇可视为磨损时前缘:

  • Become excessively flat or blunted (a leading edge that is greater than approximately 1/8” or 3mm)
  • 不在同一个水平面上
  • 外表粗糙 
  • 表现出其他形式的变形

检查门/面板垫片

维津取样器维护监测垫片磨损

而它们不影响机器的运行, door and access panel gaskets play an important role in sealing the sampler from the outside environment and preventing the escape of fugitive material.

The gasket material itself is a stable material that could last a long period of time if it were simply installed and left alone. 在现实中, 然而, repeatedly removing and replacing access panels along with the opening and closing of inspection doors will cause accelerated wear of the gasket material. 

It is difficult to state a typical time frame for the inspection of gasket material since any one particular instance of access/maintenance to the sampler could result in damage to the seals.

而不是, it is likely better to simply perform a quick check of any gasket material that is present around an inspection panel or access door each time the panel is removed or the door is opened. In this way, any damaged gasket is noticed and can be replaced quickly. 

在下列情况下,应更换垫片材料:

  • 有缺失的部分
  • 有松散的部分 
  • The gasket material has been abraded away to the point where a good seal is no longer possible

喷雾棒和喷嘴

Vezin取样器每月维护检查喷雾棒

It is most common to see spray bars and nozzles in Vezin取样器 used for slurry sampling applications, but spray bars and nozzles are a fairly common option and do require some periodic inspection and maintenance. 

The maintenance issues involving these components are generally focused around whether or not the there is a blockage of some kind, or if the valve arrangement that operates the water flow is functioning correctly.

然而,最常见的是水流堵塞. 通常, this takes place at the nozzle itself and can be the result of buildup from either inside or outside of the nozzle, 但通常是两者的结合.

Buildup from splashing slurry can slowly accumulate on the outside the spray bar and nozzles, slowly building to the point where flow out of the nozzle is impeded, 然后最终停止了. 类似的, particulates that are suspended in the wash water will slowly build up inside the nozzle, 慢慢关闭喷嘴的开口.

点击我

不管它是怎么发生的, when the flow of wash water from the nozzles is observed to be significantly reduced (reduced to the point where the spray is not cleaning the cutter lips), 如果可能的话,应将喷嘴拆下并清洗. 

If water is not spraying from the nozzles, the nozzles should also be cleaned. 

If the problem then persists, the valve controlling the water flow should be checked.

A good starting time frame for checking the spray bars and nozzles would be monthly. Subsequent inspection time frames should then be adjusted based on observations from the previous inspection.

维津取样器使用寿命长

Vezin取样器 are a very accurate and easily implemented machine that typically offers long service life with minimal maintenance. 如果有必要进行一些维护工作, these common items can help keep your machine up and running.

标签: 抽样, 如何, 维护

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